Five Star Fabricating offers American-made, high-performance polycarbonate windows that combine impact resistance, optical clarity, and lightweight construction to perform in all aerospace conditions. Whether for crew modules, spacecraft, or aviation components, our windows deliver safety, efficiency, and long-lasting durability for critical applications.
Why Aerospace Engineers Trust Five Star Fabricating for Polycarbonate Windows
When it comes to aerospace polycarbonate windows, engineers trust Five Star Fabricating for our unmatched expertise, innovative solutions, and commitment to quality. We understand the unique demands of the aerospace industry, and our windows are designed to meet the highest standards for performance, safety, and reliability.
- USA-Made Quality
Our polycarbonate windows are proudly manufactured in the USA, ensuring superior craftsmanship and compliance with aerospace standards. Built to withstand extreme conditions, they offer precision and reliability for every mission. - Proven Expertise
With over 47 years of experience, Five Star has established a reputation for custom aerospace solutions. Our expertise in precision fabrication ensures each window meets the highest standards, no matter the project's complexity. - Fusionite™ Coating Systems
Our polycarbonate windows are equipped with Fusionite™ coatings to deliver that provide scratch resistance, UV protection, and anti-fogging, ensuring long-lasting clarity and performance in the most extreme aerospace environments. - Custom Aerospace Fabrication
We specialize in delivering custom aerospace windows, including complex geometries and unique sizes, ensuring a perfect fit and optimal performance for your application. - Compliance Confidence
Five Star’s polycarbonate windows meet or exceed FAA, AS9100, and other industry standards, guaranteeing safety, quality, and reliability for every mission.
Key Features for Aerospace Polycarbonate Windows
- Impact Resistance
Designed to withstand micrometeoroid and orbital debris (MMOD) impacts, our polycarbonate windows provide exceptional protection for spacecraft pressure panes and aerospace equipment. - Precision Fit Geometries
We specialize in forming custom, complex geometries with minimal tooling, ensuring cost-effective production of aerospace windows and components. - Advanced Coatings
Our polycarbonate windows feature advanced hardcoats for enhanced scratch resistance, UV protection, and anti-fogging, ensuring sustained performance even in extreme conditions.
Aerospace Applications
- Spacecraft & Crew Modules
Durable and optically clear, designed to ensure visibility and safety for astronauts in space. - Observation Domes
Custom-shaped polycarbonate windows for space stations, offering strength and clarity under varying pressure conditions. - Instrument Shields
Polycarbonate shields that protect sensitive equipment from debris and impact, ensuring reliability in challenging environments. - Defense & Aviation Platforms
Custom components for rotorcraft, unmanned aerial systems (UAS), and high-speed aircraft.
Trusted by Aerospace Leaders
The performance and durability of Five Star's polycarbonate windows exceeded our expectations. Their ability to fabricate to exact aerospace specs and support rapid iteration makes them a critical supplier.
Lead Engineer, — Tier 1 Aerospace Contractor
Frequently Asked Questions
Polycarbonate windows are impact-resistant, optically clear, and lightweight, making them perfect for aerospace environments. They withstand micrometeoroid impacts, UV exposure, and temperature extremes in spacecraft, aviation, and crew modules.
We apply advanced coatings for scratch resistance, UV protection, and anti-fogging, and rigorously test each window to ensure long-lasting performance in extreme conditions.
Custom polycarbonate windows are used in crew modules, spacecraft, space stations, and aviation components, with tailored geometries and enhanced optical clarity.
Polycarbonate windows are 50% lighter than glass, reducing aircraft weight and improving fuel efficiency and payload capacity.
We test for impact resistance, UV degradation, scratch resistance, and thermal/chemical resistance to ensure our windows meet aerospace safety and durability standards.
Ready to Upgrade Your Aerospace Applications with High-Performance Polycarbonate Windows?
Whether you’re designing spacecraft or upgrading aircraft, Five Star Fabricating’s aerospace polycarbonate windows provide unmatched impact resistance, clarity, and lightweight durability for extreme environments.