Advanced Custom Fabrication
Proudly manufacturing in the USA for over 47 years, Five Star Fabricating delivers high-performance composite and polycarbonate solutions for industries that demand strength, durability, and lightweight innovation. From aerospace and eVTOL to motorsports and mass transit, our materials are trusted by OEMs, industrial teams, and top racing organizations for their proven performance in high-impact environments.
Industries We Serve – Aerospace, Automotive, Heavy Equipment & More
AEROSPACE
High-performance aerospace composites and thermoformed materials engineered for flight-critical strength and FAA compliance.
- Lightweight aircraft windows & panels
- FAA-approved polycarbonate components
- Custom aerospace-grade enclosures
ARCHITECTURE
Architectural polycarbonate panels and transparent building solutions for modern construction.
- UV-resistant cladding & facades
- Transparent safety barriers
- Thermoformed architectural detailing
AUTOMOTIVE
Custom automotive fabrication using impact-resistant, lightweight materials for superior performance.
- Race car body panels
- Impact-resistant automotive glass
- Thermoformed interior parts
EVTOL
Advanced composites and polycarbonate components for urban air mobility and electric aircraft.
- Custom eVTOL body panels
- Shatterproof aircraft windows
- Ultra-lightweight enclosures
HEAVY EQUIPMENT
Rugged, field-tested materials for demanding construction and job site environments.
- Operator cab windshields
- High-impact shields & guards
- Thermoformed polycarbonate glazing
FORESTRY
Protective polycarbonate and composite solutions for forestry machinery and logging vehicles.
- Forestry cab enclosures
- Skidder windshields
- Logging equipment shields
MASS TRANSIT
Scratch-resistant transit glazing engineered for rider safety and durability.
- Bus & rail windshields
- Polycarbonate transit panels
- Public transportation barriers
MATERIAL HANDLING
Thermoformed safety enclosures and machine guards for efficient logistics operations.
- Packaging system covers
- High-impact machine guards
- Custom safety panels
MOTORSPORTS
Performance-driven race car components built for speed, safety, and strength.
- Aerodynamic body panels
- Lightweight race car windshields
- Impact-resistant components for racing teams
SAFETY EQUIPMENT
Impact-resistant safety shields and helmets for industrial and personal protection.
- Riot shields and face visors
- Clear PPE barriers
- Thermoformed safety helmet shells
Why Choose Five Star?
With over 47 years of advanced manufacturing experience, Five Star Fabricating is the trusted partner for industries where safety, performance, and customization matter. Our ISO 9001:2015 certified processes and domestic production ensure consistent quality, fast turnarounds, and reliable partnerships.
- Over 47 years of USA-based manufacturing
- ISO 9001:2015 certified quality
- Custom-engineered performance materials
- Trusted by global OEMs and racing teams
- Proudly Made in the USA since 1978
Proven Expertise & Trusted Solutions
Strategic Partnerships & Growth
Through acquisitions and collaboration, Five Star continues to grow its manufacturing capacity, capabilities, and industry reach.
Commitment to Quality
From prototyping to production, we uphold the highest quality standards in material performance, clarity, strength, and testing.
Request a Free Consultation
Ready to bring your next project to life with high-performance materials and proven expertise? Let’s talk.