Polycarbonate Coating Systems
Industry-leading hard coated polycarbonate systems engineered for outstanding protection, durability, and optical clarity across automotive, aerospace, motorsports, and industrial applications.
Premium Polycarbonate Coating Systems
At Five Star, we specialize in providing industry-leading hard coated polycarbonate systems tailored to a wide array of applications. With a commitment to quality, durability, and flexibility, our cutting-edge facility handles coated sheets as large as 8 feet by 11 feet — delivering coatings for flat, pre-contoured, and complex surfaces, ensuring exceptional performance for projects of any scale.
We are pushing the boundaries of polycarbonate coating performance, setting new standards in durability and weatherability. Our coatings meet rigorous automotive AS1 and AS2 certifications and achieve Taber abrasion results of less than 2% haze — a rare accomplishment, as no secondary plasma treatment is required. With a full portfolio of coatings designed for the most challenging environments, we ensure optical clarity, long-term durability, and superior performance across demanding markets such as automotive, motorsports, and aerospace.
Coating Benefits & Performance Properties
Our polycarbonate coating systems are engineered to provide outstanding protection, enhancing both the durability and aesthetics of your products across diverse applications.
Extends the lifespan of components in high-use environments — achieving Taber abrasion results of less than 2% haze with no secondary plasma treatment required.
Safeguards against harsh chemicals, automotive fluids, and industrial cleaning agents — maintaining surface integrity even in the most demanding chemical environments.
Maximum UV stability and optical clarity even under prolonged sunlight and outdoor exposure — making them suitable for demanding automotive, aerospace, and outdoor applications.
Consistent performance across various climates — resisting degradation from temperature extremes, moisture changes, saltwater exposure, and prolonged environmental stress.
Setting New Standards in Coating Performance
Five Star Fabricating stands out for its commitment to quality, innovation, and client satisfaction. With a state-of-the-art coating facility and a team of experts, we deliver custom systems that not only meet but exceed your performance goals.
Our coatings are custom-formulated by our R&D team to meet the exact specifications of each customer. Whether it's for marine applications, automotive parts, or architectural surfaces — we tailor our coatings to provide optimal performance for your specific environment and use case.
No secondary plasma treatment required — a rare accomplishment that sets Five Star coatings apart from every other supplier in the market.
Coating Systems for Every Demanding Industry
We cater to various industries, delivering coatings that meet the rigorous demands of each sector — from automotive OEM programs to aerospace flight-critical components.
Trusted by top brands for aftermarket and OEM parts — resisting abrasion, UV damage, and maintaining optical clarity and anti-fog properties in extreme conditions.
Meeting stringent aerospace demands — durability, optical clarity, and performance in extreme environments for aircraft windows exposed to varying altitudes and temperatures.
High-performance coatings for extreme racing and electric aviation conditions — ensuring safety, optical clarity, and durability for windshields and exterior panels.
Protective coatings for glazing applications with UV stability, scratch resistance, and durability to withstand environmental changes across diverse climates.
Enhancing performance and longevity of machinery in harsh environments with coatings offering abrasion and chemical resistance for heavy equipment and forestry machinery.
Protecting surfaces from saltwater, UV exposure, and continuous moisture with corrosion-resistant and durable marine coatings designed for long service life at sea.
Protection against abrasion, chemical corrosion, and UV damage — increasing the lifespan of tractors, harvesters, and other essential industrial machinery components.
Advanced scratch resistance and optical clarity for helmet visors, safety shields, and windshields — exceeding industry standards for optical performance and protection.
Polycarbonate Coating at Five Star
Frequently Asked Questions
Common questions about polycarbonate coating capabilities, customization, and performance properties.
Ready to Elevate the Durability of Your Products?
Contact us now to discuss your coating needs and discover how our coatings can benefit your business. View our data sheets or talk to our coating experts today.