Fusionite™ Coating Data Sheets
Five Fusionite™ coating grades engineered for every demanding application — from weatherability and ultra-abrasion resistance to formable windscreens and anti-fog face shields. Use our selection tool to find the right coating for your project.
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All Five Fusionite™ Coating Grades
Detailed technical data for each Fusionite™ coating grade — including physical properties, UV stability, chemical resistance, compliance certifications, and typical applications.
Weatherable Hardcoated Polycarbonate
Premium Weatherable Hardcoat — Exceptional Clarity & DurabilityFusionite CGI is a premium weatherable hardcoat with exceptional clarity and durability for one or two sided application on polycarbonate sheet or molded components. Meets requirements for improved safety, reduced weight, abrasion resistance, chemical resistance, and proven outdoor weathering performance. Available in "PolyCool" colors allowing for natural light plus heat reduction.
| Property | Test Method | Value |
|---|---|---|
| Physical | ||
| Taber Abrasion Delta Haze — 500 Cycles | ASTM D1044 | <4% |
| Falling Sand | ASTM D968 | <10% |
| Wiper Abrasion — 2000 Cycles | ISO 5685 | <4% |
| #0000 Steel Wool | FMVSS 108 | No Visual Scratches |
| Water Immersion @ 65°C (10 Days) | — | No Adhesion Loss |
| UV Stability | ||
| Resistance to UV Exposure — Florida 45° South, Clear, After 4 years | ANSI-Z26.1 / ASTM D1435 | Pass / <4%H/YI |
| Chemical | ||
| Gasoline, Kerosene, Soap, Denatured Alcohol, Antifreeze, Sulfuric Acid (0.1N), Sodium Hydroxide (0.1N) | ANSI-Z26.1 | Pass |
Frit Availability: Fusionite™ products are offered with customizable print frit options — eliminating common threaded hardware, clips, and glazing channels. Direct replacement for fritted glass.
Best-in-Class Weatherable Hardcoated Polycarbonate
Best UV/Weather Resistance Performance in the IndustryFusionite CGII offers the best weather (UV) resistance performance in the industry for one or two sided application on polycarbonate sheet or molded components. Ideal for demanding vertical and horizontal applications. Meets requirements for improved safety, reduced weight, abrasion resistance, chemical resistance, and outstanding long-lasting outdoor weathering performance. Available on PolyCool material.
| Property | Test Method | Value |
|---|---|---|
| Light Transmission (@ 0.118") | ||
| Clear | ASTM D1003 | 92% |
| Green / Gray / Bronze | ASTM D1003 | 70% / 50% / 50% |
| Dark Gray | ASTM D1003 | 18% |
| Physical | ||
| Taber Abrasion Delta Haze — 500 Cycles | ASTM D1044 | <3% |
| Falling Sand | ASTM D968 | <10% |
| Wiper Abrasion — 20,000 Cycles | ISO 5685 | <4% |
| #0000 Steel Wool | FMVSS 108 | No Visual Scratches |
| UV Stability | ||
| Florida 5° South, Clear, After 5 years | ANSI-Z26.1 / ASTM D1435 | Pass / 2.1/1.8 %H/YI |
| Accelerated Weathering (15,000 kJ), Clear | ASTM G155 Modified / ASTM D7869 | <8/<2 %H/YI |
| Tinted Frit Part — 5 years Florida Equivalent | — | Pass |
| Chemical | ||
| Gasoline, Kerosene, Soap, Denatured Alcohol, Antifreeze, Sulfuric Acid, Urea, Diesel, Brake Fluid, Transmission Fluid, Bug & Tar Remover | ANSI-Z26.1 | Pass |
Frit Availability: Fusionite™ products are offered with customizable print frit options — eliminating common threaded hardware, clips, and glazing channels. Direct replacement for fritted glass.
Formable Weatherable Hardcoated Polycarbonate
Cold or Thermally Formable — Unique in the IndustryFusionite CGFII is a formable, weatherable, and abrasion resistant hardcoat for one or two sided application that can be cold or thermally formed. Combines good chemical and abrasion resistance with UV protection. The high-impact strength of polycarbonate provides excellent protection from high velocity projectiles versus glass. Available on PolyCool material.
| Property | Test Method | Value |
|---|---|---|
| Light Transmission (@ 0.118") | ||
| Clear / Green / Gray / Bronze / Dark Gray | ASTM D1003 | 92 / 70 / 50 / 50 / 18% |
| Physical | ||
| Taber Abrasion Delta Haze — 100 Cycles (formed parts) | ASTM D1044 | <6%* |
| Taber Abrasion Delta Haze — 500 Cycles (formed parts) | ASTM D1044 | <13%* |
| Water Immersion @ 65°C (10 Days) | — | No Adhesion Loss |
| #0000 Steel Wool | FMVSS 108 | No Visual Scratches |
| UV Stability | ||
| Accelerated Weathering (15,000 kJ), Clear | ASTM G155 Modified | Pass / 10/4 %H/YI |
| Chemical | ||
| Gasoline, Kerosene, Soap, Denatured Alcohol | ANSI-Z26.1 | Pass |
Frit Availability: Fusionite™ products are offered with customizable print frit options — eliminating common threaded hardware, clips, and glazing channels. Direct replacement for fritted glass.
Best-in-Class Abrasion Resistant Hardcoated Polycarbonate
AS2 Abrasion Resistance — Hardest Coating in the PortfolioFusionite CGIII offers AS2 abrasion resistance and weatherability for one or two sided application on polycarbonate sheet or molded components. Meets requirements for superior abrasion resistance, long-lasting outdoor weathering performance, reduced weight, improved safety, and chemical resistance. Available on PolyCool material.
| Property | Test Method | Value |
|---|---|---|
| Light Transmission (@ 0.118") | ||
| Clear / Green / Gray / Bronze / Dark Gray | ASTM D1003 | 92 / 70 / 50 / 50 / 18% |
| Physical | ||
| Taber Abrasion Delta Haze — 1000 Cycles | ASTM D1044 | <2% |
| Falling Sand | ASTM D968 | <8% |
| Wiper Abrasion — 20,000 Cycles | ISO 5685 | <2% |
| #0000 Steel Wool | FMVSS 108 | No Visual Scratches |
| UV Stability | ||
| Resistance to UV Exposure | ANSI-Z26.1 | Pass |
| Chemical | ||
| Gasoline, Kerosene, Soap, Denatured Alcohol, Antifreeze, Sulfuric Acid (0.1N), Sodium Hydroxide (0.1N), Urea, Diesel, Brake Fluid, Transmission Fluid, Bug & Tar Remover | ANSI-Z26.1 | Pass |
Frit Availability: Fusionite™ products are offered with customizable print frit options — eliminating common threaded hardware, clips, and glazing channels. Direct replacement for fritted glass.
Anti-Fog Coated Polycarbonate
Long-Term Anti-Fog Properties — EN-166 CompliantFusionite CGAF is a coated product with long-term anti-fog properties. It offers very good chemical resistance, moderate abrasion resistance, and formability. Meets European Standard EN-166:2001 Protective Eyewear requirements for Anti-Fog (N-mark), Falling Sand Abrasion (K-mark), and UV Resistance.
| Property | Test Method | Value |
|---|---|---|
| Light Transmission (@ 0.118") | ||
| Clear / Gray / Bronze / Dark Gray | ASTM D1003 | 92 / 50 / 50 / 18% |
| Physical | ||
| Taber Abrasion Delta Haze — 100 Cycles | ASTM D1044 | <30% |
| Water Immersion @ 65°C (10 Days) | — | No Adhesion Loss |
| Anti-Fog Performance @ 60°C | EN-166:2001 | Fog Free >2 min |
| EN-166 N-mark (Anti-Fog) | EN-166:2001 | Pass |
| EN-166 K-mark (Falling Sand) | EN-166:2001 | Pass |
| UV Resistance | EN-166:2001 | Pass |
| Chemical | ||
| Isopropyl Alcohol, Glass Cleaner, Soap, Denatured Alcohol | ANSI-Z26.1 | Pass |
Frit Availability: Fusionite™ products are offered with customizable print frit options — eliminating common threaded hardware, clips, and glazing channels. Direct replacement for fritted glass.
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