Products & Capabilities

Custom Fabrication & Advanced Composite Capabilities

Engineered components for OEM production programs — American-made, performance-proven.

Capabilities
What We Build

Our Core Capabilities

Explore our full range of fabrication and engineering capabilities built for high-performance OEM production programs.

Why Five Star
Born in Racing.
Built for Industry.

Five Star Fabricating was forged in the uncompromising world of motorsports — where weight, strength, and precision aren't preferences, they're requirements. That same engineering DNA now powers OEM programs across aerospace, heavy equipment, transit, and defense.

We partner with OEMs for the long term. From first prototype through high-volume production, we engineer, validate, coat, and stand behind every component in your program — all under one American-made roof.

1978In Business Since
250+Team Members
315,000Sq Ft of Manufacturing
Industries We Serve

Our Capabilities Span Every High-Performance Sector

Quality & Certifications

Built to the Highest Standards

Every component that leaves our facility is tested, validated, and certified — because our customers can't afford failures in the field. Our quality systems are built to support OEM production programs from prototype and validation through high-volume manufacturing.

ISO 9001:2015 Certified

Five Star has been ISO 9001 certified since August 2014 and is currently certified to ISO 9001:2015 — ensuring consistent quality management across all production processes, customer requirements, and delivery commitments.

AS9100 Quality Systems

Our aerospace programs are built within AS9100-aligned quality management frameworks — supporting FAA-adjacent certification paths and the traceability requirements of flight-critical OEM programs.

ASTM In-House Testing

Our on-site testing laboratory performs ASTM International standard testing for impact resistance, UV degradation, optical clarity, scratch resistance, chemical resistance, and coating adhesion — before production release.

How We Work

From Concept to Certified Production

01
Concept Review

We evaluate your application requirements, operating environment, material targets, and program constraints before recommending a single process or material.

02
Engineering & DFM

Our engineers collaborate on geometry, coating selection, tolerances, and design-for-manufacture to optimize performance and cost before tooling investment.

03
Prototype & Validation

Within your OEM production program, first-article builds and in-house lab testing validate impact resistance, coatings, optical clarity, and dimensional accuracy before production release.

04
Production at Scale

Full-scale American manufacturing delivers repeatable quality, coating consistency, and on-time delivery for long-term OEM production programs.

Trusted Across Industries

Trusted by OEM Engineers Across High-Performance Industries

John Deere
Ford
Harley-Davidson
Simpson
Impact
Kawasaki
Start Your Program

Ready to Engineer Your Next Program?

Talk to an engineering team that understands materials, validation, and production constraints — and can route your application to the right capability, process, and team.