High-Performance Polycarbonate Windows for Large-Scale Manufacturing

Custom polycarbonate solutions with exclusive Fusionite™ coatings — 200x stronger than glass, built for automotive, racing, aerospace & industrial applications.

⚠️ FOR OEMs & LARGE MANUFACTURERS ONLY

We partner exclusively with OEMs, fleet operators, and large-scale manufacturers.

Made in the USA
2-Week Prototype
USDOT/ISO Compliant
Custom Shapes

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Looking for high quality carbon fiber components?  We're happy to learn more about your requirements.




    Custom Polycarbonate Windows — Get your quote in 24 hours

    47+ Years

    of Excellence

    ISO 9001

    Certified

    Made in USA

    American Made

    COMPANIES WE SERVE

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    Why Choose Our Polycarbonate Windows?

    Industry-leading technology backed by decades of manufacturing excellence

    Fusionite™ Coatings
    Unmatched scratch resistance, UV protection, and anti-fog properties that outlast the competition.
    2-Week Prototypes
    From CAD to delivery — custom prototypes tailored to your exact specifications.
    Full Compliance
    USDOT, ECE R43, ISO, ANSI certified for critical-use applications.
    Complex Shapes
    The only manufacturer capable of complex formed shapes with advanced coatings.

    Complete In-House Capabilities

    From coating to delivery — everything happens under one roof for faster turnaround and tighter quality control

    Substrate Enhancement

    Advanced coating and laminating processes

    Laminating
    Bullet-Resistant Multilayer Windows
    PVB interlayer technology that absorbs impact energy. Ideal for military, security, and high-risk applications.
    Hard Coating
    Application-Specific Optical Coatings
    Scratch-resistant, anti-fog, anti-static, anti-glare, UV-resistant, and chemical-resistant coatings tailored to your specs.
    Screen Printing
    Custom Blackout (Frit) Patterns
    Unlimited frit patterns on sheets up to 5’ × 12’. Multi-color inks compatible with silicone hard coats.

    Window Fabricating

    Precision forming and machining

    Drape Forming
    Complex Shapes with Minimal Distortion
    Proprietary forming for any size — from helmet faceshields to massive windshields.
    CNC Machining
    Superior Edge Quality, Quickly
    Large-format 3, 5, and 6-axis CNC machining with in-house tooling design.
    Etching
    Custom Window Engraving
    Laser etching and CNC routing for logos, VINs, and certification labels.

    Finishing Services

    Testing, assembly, and logistics

    Assembly
    Complete Product Assembly
    Hardware integration, custom packaging, and kitting — ready to install.
    Testing
    Guaranteed Quality
    On-site ASTM lab testing for optical clarity, adhesion, durability, and cosmetics.
    Fulfillment
    Logistics & Distribution Support
    End-to-end logistics management. Components arrive on time and defect-free.

    Our Windows in Action

    From racing circuits to construction sites — see our polycarbonate solutions at work

    Commercial Fleet
    Commercial Fleet
    Commercial & Transit Windows
    Safety Helmets
    Safety Helmets
    Impact-Resistant Face Shields
    Utility Vehicles
    Utility Vehicles
    UTV/ATV Windshields & Enclosures
    Heavy Equipment
    Heavy Equipment
    Construction & Forestry Cabs
    Motorcycles
    Motorcycles
    Premium Windscreens
    Racing & Motorsports
    Racing & Motorsports
    Competition-Grade Windows

    Applications Across High-Performance Industries

    Trusted by leading manufacturers in demanding environments

    🚗

    Automotive & Racing

    Trusted by leading race teams. Less than 2% haze on Taber abrasion tests.

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    Heavy Equipment

    Impact-resistant solutions for forestry, construction & earth-moving.

    ✈️

    Aerospace

    Aircraft canopies and cockpit windows with superior weatherability.

    🛡️

    Military & Defense

    Bullet-resistant multilayer windows with PVB lamination.

    Our End-to-End Process

    From concept to delivery — we handle it all

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    Consultation
    Discuss your requirements
    🛠️
    Prototype
    Custom in 2 weeks
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    Testing
    ASTM-certified QA
    ⚙️
    Production
    Scalable manufacturing
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    Delivery
    Logistics support

    Ready to Partner with the Industry Leader?

    Get a custom prototype or quote for your large-scale polycarbonate window project today.

    © 2026 Five Star Fabricating, Inc. All Rights Reserved. | Made in the USA